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EPC Project for Chemical Plant Turbine Replacement


A chemical plant in Jebel Ali, Dubai had a requirement to replace its existing steam turbine generator. Goltens proposed to undertake the EPC project on a turnkey basis to meet the customer’s requirements.

After evaluating the technical requirements, Goltens sourced a new Elliott Model 2DYR3 condensing steam turbine that met the customer’s needs perfectly.

  • Chemical plant undergoing steam turbine generator replacement

    Chemical Plant

  • Turnkey retrofit of Elliot Model 2DYR3 turbine

    Elliot Model 2DYR3 turbine

  • 3d Model of Elliot steam turbine generator

    New STG modeled with 3D scan point cloud data

  • Elliot Steam turbine generator modeled for installation

    New STG modeled with 3D scan point cloud data

  • 3d Model of Elliot steam turbine generator complete with piping layout

    New STG Model with complete piping layout


Given the limited availability & questionable accuracy of the engineering data of the existing plant, customer was genuinely concerned about the cost and time needed for performing the upgrade design.

To overcome this challenge Goltens used its 3-D laser scanning equipment to scan the existing plant. Goltens’ design engineers then processed the scanned inputs using 3-D modeling tools to deliver a high quality, cost and time effective design solution to the customer.


  1. “As is” model of the existing plant
  2. Foundation design including stress & vibration analysis
  3. Pumping & piping design including sizing, detailing and routing
  4. Structural design including detailed MTOs
  5. Electrical design including detailed MTOs
  6. Integration of the new turbine with existing switchgear and instrumentation systems
  7. Electrical, instrumentation, structural & piping interface (with existing systems) design
  8. Plant HAZOP study incorporating the new Turbine.


The customer was very pleased with Goltens’ integrated and innovative approach to the design and sourcing solution. The use of Goltens’ well-proven laser scanning and modeling processes dramatically reduced the time involved and the cost to completed the design.

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